Nanbu Tekki

Nanbu Tekki

Nanbu Tekki (南部鉄器) is a metalwork tradition produced in Morioka and Oshu, Iwate Prefecture, comprising iron goods made by member businesses of the Iwate Prefecture Nanbu Tekki Cooperative Association. The craft was designated as a Traditional Craft Product by the Minister of International Trade and Industry on February 17, 1975, and is also registered as a regional collective trademark. For a broader overview of iron and metal casting traditions across Japan, see Japanese Metalwork: The Complete Guide.

History

The two principal production centers of Nanbu Tekki — Morioka and Mizusawa (present-day Oshu) — each trace distinct origins. Mizusawa ironware originated when Fujiwara no Kiyohira, residing at Toyada-no-Tachi in Esashi District during the late Heian period, invited casters from Omi Province (present-day Shiga Prefecture). The Mizusawa area offered favorable natural conditions, with easy access to iron sand from the Kitakami Mountains, charcoal, and high-quality sand and clay from the old river beds of the Kitakami River. During the early Muromachi period, a caster named Nagata Masayori from Shogoin in Kyoto settled permanently in Hane after being adopted into the Kuriwaki Chiba family. The Mizusawa tradition was later revived by Oikawa Kiemon Mitsuhiro, who started the ironware industry in 1683 and is praised as a reviver of Mizusawa ironware.

Morioka ironware is said to have begun around the Keicho era (1596–1615), when the Nanbu clan, lords of Morioka Domain, built Morioka Castle. In 1641, the Suzuki family ancestor, Suzuki Nuido Ietsuna, was retained by the Morioka domain from Koshu. The Suzuki family manufactured the time bell of Morioka Castle in 1646, which was later moved to Hanamaki Castle and still exists today. In 1659, the Koizumi family was retained by the domain to make tea kettles because the domain lord enjoyed the tea ceremony. The founder of the Koizumi family, Koizumi Goroshichi Kiyoyuki, is said to have originally come from Kyoto, and a time bell made by the Koizumi family in 1679 still remains today. The third-generation Nizaemon of the Koizumi family is credited as the founder of Nanbu iron kettles (tetsubin).

The opening of the Tohoku Main Line through Mizusawa and Morioka in 1890 helped expand the sales territory of Nanbu Tekki. In 1908, the Crown Prince (later Emperor Taisho) visited the Tohoku region, and the eighth-generation Koizumi Nizaemon demonstrated iron kettle production, prompting prefecture- and city-wide promotional initiatives. In 1914, the former lord of Morioka Domain, Nanbu Toshizumi, opened the Nanbu Chukin Research Institute. During World War II, the Pig Iron Products Manufacturing Restriction Ordinance prohibited production of non-military goods; of approximately 150 craftsmen in the Nanbu region at the time, only 16 were able to continue casting ironware.

Post-war, the industry reorganized through cooperative structures. The Nanbu Tetsubi Shoko Kogyo Cooperative (currently the Nanbu Tekki Cooperative) was established on March 1, 1949, followed by the Mizusawa Imono Kogyo Cooperative in November 1954. The Iwate Prefecture Nanbu Tekki Cooperative Association, a prefectural unified organization, was established in 1959. Founding member businesses came from Morioka City, Ishidoriya-cho in Hanamaki City, and Shizukuishi-cho in Iwate District. A comparable iron casting tradition from a neighboring prefecture can be found in Yamagata Imono: Iron Casting from Yamagata.

Techniques & Production Process

The production of Nanbu Tekki involves a multi-stage casting process that, in some cases, can take close to two months to complete. The outer mold (sane-gata) is constructed from river sand and clay. The process of rotating a wooden mold template to shape the mold is called kata-hiki. For a tetsubin (iron kettle), three wooden mold templates are required: one for the upper body, one for the lower body, and one for the lid. Pig iron (sen-tetsu) is then poured into the prepared mold.

After removal from the mold, the iron kettle is fired at temperatures between 800 and 1,000 degrees Celsius using charcoal. This firing forms a magnetic oxide film on the surface to prevent rust. This rust-prevention technique is called kanake-dome and is said to have originated with Nanbu Tekki. Iron kettles produced for export use an enamel coating on the interior to prevent rust, and this export specification has since been developed domestically as a new form of Nanbu Tekki as well. For comparison with hammered metalwork techniques, see Tsubame Tsuiki Douki: Hammered Copper from Niigata.

How to Identify Nanbu Tekki

Traditional Nanbu Tekki produced for the domestic market is distinguished by its cast iron construction and a dark magnetic oxide surface finish resulting from the kanake-dome firing process, which serves as the primary rust-prevention measure. Export-specification pieces and newer domestic variants may instead feature an enamel-coated interior. Nanbu wind chimes produced in the Mizusawa area have been selected as one of Japan's 100 Soundscapes, reflecting a recognized acoustic quality associated with the material. A giant iron kettle displayed in front of Mizusawa-Esashi Station, measuring 2.5 meters in diameter and weighing 1.8 tons, represents the largest known example of its kind in Japan. A giant iron pot used at the Mizusawa Industrial Festival has a diameter of 3.5 meters, weighs 5 tons, and can cook food for 6,000 people at once.

The Craft Today

Nanbu Tekki currently comprises 74 business establishments and an estimated 730 workers. The annual production value of the industry is approximately 9.2 billion yen. As of fiscal year 2021 (Reiwa 3), 72 persons are certified and registered as Traditional Craft Artists for Nanbu Tekki. The craft is represented nationally at retail and exhibition venues, including Aoyama Square in Tokyo, operated by the General Incorporated Foundation for the Promotion of Traditional Craft Industries, where traditional craft products from across Japan are displayed and sold. For related cast metalwork traditions, see Takaoka Douki: Cast Bronze Craft from Toyama.

Frequently Asked Questions

When was Nanbu Tekki designated as a Traditional Craft?

Nanbu Tekki was designated as a Traditional Craft Product by the Minister of International Trade and Industry on February 17, 1975. It is also registered as a regional collective trademark.

Where is Nanbu Tekki produced?

Nanbu Tekki is produced in the Morioka and Oshu (Mizusawa) areas of Iwate Prefecture. Member businesses of the Iwate Prefecture Nanbu Tekki Cooperative Association, whose founding members came from Morioka City, Ishidoriya-cho in Hanamaki City, and Shizukuishi-cho in Iwate District, produce the craft.

What is the rust-prevention technique used in Nanbu Tekki?

After casting, the iron kettle is fired at 800 to 1,000 degrees Celsius using charcoal to form a magnetic oxide film on the surface. This technique, called kanake-dome, is said to have originated with Nanbu Tekki. Export-specification pieces and some newer domestic products use an enamel interior coating instead.

How long does it take to produce a Nanbu Tekki item?

Completing a Nanbu Tekki product can take close to two months in some cases. A tetsubin (iron kettle) alone requires three wooden mold templates — for the upper body, lower body, and lid — in addition to the multiple stages of mold-making, casting, and firing.

How many craftspeople work in the Nanbu Tekki industry today?

The industry has approximately 730 workers across 74 business establishments. As of fiscal year 2021, 72 persons are certified and registered as Traditional Craft Artists for Nanbu Tekki.

Sources

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